Owner & Service Manual

The following service manual applies for Yamaha YXR660FAS Rhino series. In this manual you will get detail information about features, specification, maintenance, repair, and service procedures/instruction for the Rhino. This manual consists of chapters for the main categories of subjects which are General Information (contains detail information on vehicle identification number, model label, features, and special tools), Specification (provides comprehensive description of the general specification, engine specs, chassis and electrical data, and also tightening torque datasheet), Periodic Checks and Adjustment (covering detail instruction on engine, chassis and electrical maintenance procedures), Engine (provides detail information about engine removal, cylinder had cover installation, rocker arms, camshaft and cylinder head, valves and valve spring, cylinder and piston, etc), Cooling system, Fuel System, Drive Train, Chassis, Troubleshooting and last Electrical System. (more…)

Although the Rhino Stretch Kit has been designed to make assembly easy with a minimum amount of labor, installation still requires knowledge of welding, metal fabrication, automotive finishing and painting, general ATV maintenance and electrical circuits. If you are uncomfortable with this type of work, please contact your dealer or local resources such as an auto body shop, metal fabricator and/or automotive sound system installer. Install all parts indicated in assembly instructions. Failure to fully assemble product before use could result in personal injury.

Assembly of product requires use of hand or power tools. If you are not experienced in using these types of tools, have product dealer do the install for you. Some parts contain sharp edges as indicated in the manual. Wear protective gloves if necessary. Dress for safety. DO NOT wear loose clothing, gloves, neckties or jewelry if using power tools to assemble this product. Always keep your assembly area clean, uncluttered and well lit. Keep visitors and children a safe distance away from the assembly area. Visitors should wear the same safety equipment described above.

Please download detail information here