Owner and Service Manual Review » Harley Davidson

2003 Harley Davidson Softail Spare Parts Catalog and Accessories

support download — Tue, 07 Jul 2009 05:54:06 +0000

The term softail refers to motorcycles and bicycles that feature a moveable rear suspension system with springs or shock absorbers to absorb bumps. There are several Harley-Davidson models with the Softail frame, including the Softail Standard, Custom, Springer Softail, Heritage Softail, Heritage Springer, Night Train, Deluxe, Deuce, Fat Boy, and the Dark Custom Crossbones. (wikipedia.org)

The following manual contains detail information about 2003 Harley Davidson Softail Spare Parts Catalog and Accessories, including:

Windshield
Kits and Parts: trim rings, bullet turn signal trim ring kit, sideplates, sissy bar uprights, medallions and billet backrest mounts, mud flaps and soft lowers, chrome & leather tool boxes, seat covers, engine kits, oil gauges, oil coolers, headlamp nacelle, etc.
Body Panel Visors and Headlamps
Chrome and Colored Part
Saddlebags, hard saddlebags, deuce hard saddlebags and liner, leather saddlebags, synthetic leather, sissy bar bags, tank panels with pouches, chrome and leather tool boxes
Controls & Levers
Softail Multi-Fit Parts and Accessories

Find more information about 2003 Harley Davidson Softail Spare Parts Catalog and Accessories here – free download PDF file manual from carlsalter.com

Harley Davidson VRSC Fuel Module Flange Replacement

support download — Sat, 29 Nov 2008 01:43:24 +0000

The following Fuel Module Flange Replacement applies for Harley Davidson VRSC motorcycle models. Herein you will find step-by-step procedures on how to perform fuel module flange replacement. Begin with removing fuel pump/filters/fuel level sender assembly, replace flange and integral pressure fuel fitting, and re-install fuel pump/filters/fuel level sender assembly. The fitting on the original flange can come loose during normal operation. The reduction of fuel pressure caused by a loose fitting can result in poor performance.

Find more information about Harley Davidson VRSC Fuel Module Flange Replacement here.

Harley Davidson Motorcycle Transmission Vent Hose Routing

support download — Thu, 27 Nov 2008 00:53:44 +0000

The following transmission vent hose routing applies for Harley Davidson Motorcycle. This article is to inform you of a revised hose routing that has been authorized as a running change at the factory. The new routing eliminates sags (low points below fitting at crankcase) in the hose where oil may collect and be forced out later.

Please note that to protect against shock and accidental start-up of vehicle, disconnect the negative (-) battery cable before proceeding. Inadequate safety precautions could result in death or serious injury.

Find more information about Harley Davidson Motorcycle Transmission Vent Hose Routing in the following service bulletin.

Harley Davidson Motorcycle Main Circuit Breaker Replacement

support download — Wed, 26 Nov 2008 07:49:03 +0000

The following repair manual applies for Harley Davidson Motorcycle. Herein you will find detail instruction and procedures on main circuit breaker replacement for the motorcycle.

The actual time for replacement of the circuit breaker, including dealer administration time is 0.3 hours, but because of the disruption to your service operation, and as a small incentive to help achieve a high percentage of recall completion, the dealership will be compensated 0.5 hours for performing the recall service.

Find more information about Harley Davidson Motorcycle Main Circuit Breaker Replacement in the following bulletin.

Harley Davidson FLHR/C/S Repair and Maintenance (2006)

support download — Wed, 19 Nov 2008 09:22:53 +0000

The following repair and maintenance manual applies for Harley Davidson Motorcycle FLHR/C/S 2006 models. Herein you will find detail and brief explanation, description and illustration of Harley Davidson FLHR/C and S. This manual is divided into sections which cover discussion on General Information, Maintenance Schedule, Engine Oil/Filter System, Air Cleaner, Tires, Wheels Spokes, Primary Chain/Lubrication, Clutch Adjustment, Transmission Lubrication, Drive Belt, Throttle Cables, Fuel System, Brakes, Spark Plugs, Troubleshooting, etc.

Cruise Control System
The Cruise Control system provides automatic vehicle speed control. The electronics and stepper motor are contained in a control module mounted under the left side cover. The stepper motor actuates the cruise control cable through a gear train and ribbon reel. The cruise control module “reads” the vehicle speed sensor (VSS) output to establish the desired vehicle speed. The module then sends a signal to the stepper motor which drives the ribbon reel to take up the slack in the cruise cable. The Cruise Enabled/Engaged lamp in the tachometer face (speedometer on FLHRC models) turns from red to green to indicate that the cruising speed is locked in.

Find more information about Harley Davidson FLHR/C/S Repair and Maintenance (2006 model) in the following Manual.

Harley Davidson Parts Catalog and Brochure

support download — Wed, 19 Nov 2008 09:21:56 +0000

The following Parts Catalog and Brochure applies for Harley Davidson Motorcycle. Here you will find detail illustration and description of the motorcycle parts, serial number and ‘estimated’ price e.g. 124” Twin Cam “A”-style motors which feature super strong S&S Twin Cam-style crankcase with extra section thickness in key stress area. The S&S legendary flywheel, connecting rods, .640 lift gear drive cams, cylinder and piston, cylinder heads, rocker arms, rocker covers and electric compression releases, also features the new S&S oil pump and tappets.

Find more information about Harley Davidson Parts Catalog and Brochure here.

Harley Davidson Engine Modification Manual

support download — Wed, 19 Nov 2008 06:44:46 +0000

Following engine modification manual applies for Harley Davidson motorcycle. There are 4 stages of modification explained and described in this manual. Stage One modifications are made by bolt-on changes or modifications to external components on the engine. These components include air cleaners, carburetors, exhaust systems and ignition systems. No special tools or training is required to perform Stage One modifications. These modifications will provide from 55 to 66 horsepower at the rear wheel of a late model 80 CID Harley-Davidson big twin Evolution engine.

Stage Two Harley-Davidson engines modification involve Stage 1 changes plus changes to some internal “bolt-in” engine components. These “bolt-in” modifications include camshafts and milling of the heads to increase compression. Some special tools and knowledge of engines is required to perform stage two modifications. These modifications will provide from 60 to 80 horsepower at the rear wheel of a late model 80 CID Harley-Davidson big twin Evolution engine, depending upon the condition of the engine and the components used.

Find more information about Harley Davidson Engine Modification in this Manual.

Harley Davidson Pulse Ignition Installation Manual

support download — Sat, 15 Nov 2008 06:02:25 +0000

The following installation manual applies for Harley Davidson MSD pulse ignition system. This manual contains following information: Parts needed and included for the installation, installation preparation procedures, instruction of mounting the MSD pulse ignition, pickup plate installation, and installation procedures. The MSD Pulse Ignition can be mounted in any position as long as it is kept away from direct engine heat sources. MSD offers three unique flex mount kits that are available for different diameter down tubes; PN 4393 (1″ – 1 1/16″), PN 43931 (1 1/2″ – 1 9/32″) and PN 43932 (1 7/16″ – 1 17/32″).

Find more information about Harley Davidson Pulse Ignition Installation Manual here.

Harley Davidson Cam Bearing Repair Kits

support download — Sat, 18 Oct 2008 18:00:14 +0000

The following article/service bulletin contains information about cam bearing repair kits. Two repair kits. In this manual you will find detail information about removal, cleaning, inspection and installation of the cam bearings. Two repair kits are now available to expedite rear cam bearing repair on 1999 and early 2000 model Twin Cam 88 and Twin Cam 88B engines. One kit is for fuel injected vehicles, the other for carbureted.

After careful inspection, Harley-Davidson has determined that complete engine disassembly is unnecessary. All contamination is confined to the cam compartment and the return oiling system

Find more information about Harley Davidson Cam Bearing Repair Kits here.

2003 Harley Davidson VRSCA Service Manual

support download — Fri, 01 Aug 2008 13:04:50 +0000

This service manual is applicable for 2003 Harley Davidson VRSCA models. Herein you will find complete and brief information about feature, specification, and repair and service procedure/instruction of the VRSCA. This service manual has been prepared with two purposes in mind. First, it will acquaint the user with the construction of the Harley-Davidson product and assist in the performance of basic maintenance and repair. Secondly, it will introduce to the professional Harley-Davidson Technician the latest field-tested and factory-approved major repair methods.

This service manual is divided into 9 chapters and 4 appendices which are Maintenance (including general information, fuel and oil, maintenance schedule, airbox and air filter, cooling system, engine oil and system, brakes, valve lash and etc), Chassis, Engine, Fuel System, Electrical Starter, Cooling System, Transmission, Electrical, Fuel Injection, Tools, Wiring, Metrics Conversion, and Service Templates. Notes that each manual chapter contains sequentially numbered topics which allow quick cross-references throughout the manual.

Find the full 2003 Harley Davidson VRSCA Service Manual here (447 pages of pdf filetype docs. PASS: freepdfmanual.com).

Owner and Service Manual Review » Harley Davidson

2003 Harley Davidson Softail Spare Parts Catalog and Accessories

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