Owner and Service Manual Review

The following motorcycle service manual applies for Kawasaki KLE500 series. In this manual you will find detail information about features, technical specifications, service, and repair procedures of the motorcycle. This manual is divided into 17 sections. Section 1, General Information, contains some guideline on before servicing, model identification, general specification and unit conversion table. Section 2, Periodic Maintenance, contains information related to maintenance procedures e.g. periodic maintenance chart, torque and locking agent, specifications, special tools, maintenance procedures (fuel system, cooling system, engine top end, clutch, wheels/tires, final drive, brakes, suspension, etc).

Section 3, Fuel System, discussing detail of the KLE500 fuel system which consists of exploded view of the fuel system, detail specification, special tools, throttle grip and cable, choke cable (free play inspection and adjustment, installation and lubrication), carburetors, air cleaner, fuel tank, and fuel hose. Section 4, Cooling System, contains information related to coolant flow chart, water pump, coolant deterioration inspection, coolant level inspection, coolant draining and filling, radiator and fan, thermostat, radiator fan switch, and water temperature switch. Section 5, Engine Top End, discussing clean air system (vacuum switch valve removal, air suction valve removal, clean air system hose inspection, etc), cylinder head cover, camshaft chain, oil pipe, rocker shaft and arm, cylinder head and valves, carburetor holder and piston, muffler installation and removal.

Section 6, Clutch, discussing detail of the clutch system, this topics covers specifications, special tools and sealant, clutch lever and cable (lever position adjustment, cable inspection, lever installation, and lubrication), right engine cover (cover removal and installation), clutch removal, installation, and inspection.

Find the rest section of Kawasaki KLE500 Motorcycle Service Manual and Specs here (401 pages of pdf file docs. PASS: freepdfmanual.com)

Related Articles:

• Compaq Presario CQ61 Manual Setup Setting Backup Recovery Troubleshooting
• 1992 Jaguar XJS Range Manual – Technical Information and Service Notes
• HP Mini 5101 Manual – Specs Setup Maintenance and Service Guide
• Dell Adamo XPS Manual – Specs BIOS Setup Service and User Guide
• HP Mini 311 Manual – Service Specs Maintenance and User Guide